NIIKA
FLW, FLO, PIW, and PIO safety chuck series with flange and foot-mounted configurations

Safety chuck

  • Model PIO/W is STO/W compatible
  • The size of the drive shaft and the size of the shaft groove (bracket) can be customized according to needs
  • VT type chucks are also available, please contact us
  • Can be used in combination with manual brakes (ESBMs) or pneumatic through-shaft brakes (NABs).
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Product Description

  • Safety chuck, also known as safety chuck, is a key component in industrial-grade roll-to-roll equipment, often used with pneumatic shafts or tubes for connection and disengagement transmission, providing stable and reliable gripping force, widely used in printing, packaging, film, plastic, rubber, textile and other industries. And effectively reduce downtime in the production process. This device features rapid loading and unloading capabilities and ensures stability and precision during the coil transportation process, significantly improving production efficiency.
  • Generally, it is divided into flange type (FLO, FLW) and foot seat type (PIO, PIW) according to the fixing method, where W represents the drive shaft (out shaft) and O represents no drive shaft (no out shaft).
PIW foot-mounted safety chuck with square jaw opening and base mounting feet

PIW

FLW flange-mounted safety chuck with square jaw opening and extended mounting shaft

FLW

  • Different clamping grooves (shaft groove brackets) can be designed according to needs, and the standard type is square (C-Type).
Safety chuck C-type jaw opening with a rectangular recessed profile

C - Type

The standard clamping groove (shaft groove bracket) ensures stability and clamping force.

Safety chuck O-type jaw opening with a circular shaft-end profile

O - Type

Suitable for standard shaft applications, providing precise clamping force and stable rotation.

Safety chuck D-type jaw opening with a V-shaped locating profile

D - Type (45°)

It is suitable for high-precision coil processing equipment, ensuring stable transmission and precise alignment.

Safety chuck T-type jaw opening with a triangular locating profile

T-Type

Designed for high-load and heavy-duty machinery applications, ensuring secure gripping and safe operation.

Product features

  • Efficient and safe coil (roll-to-roll) handling solution to ensure stable material gripping
  • Reduce downtime and increase productivity
  • Prevent the reel from sliding, improve operational safety, and reduce production accidents
  • It ensures the stability of coil conveying and the structural design has high rigidity
  • Available in a variety of specifications and configurations, suitable for different industrial applications

Product Specifications

ModelMax. Load (kg)Max. Torque Allowed (kgf·m)Standard Square Bar Size (mm)Unit Weight (kg)Standard Shaft Diameter (Ø) x Length (mm)
PIO/W SS(19) FLO/W SS(19)3001219-259Ø19 x 45
PIO/W S(28) FLO/W S(28)8001825-3018Ø28 x 100
PIO/W M(35) FLO/W M(35)16003532-4027Ø35 x 70
PIO/W L(50) FLO/W L(50)280011040-5053Ø50 x 110
PIO/W XL(75) FLO/W XL(75)700023555-75120Ø75 x 140
PIOW SS-19 foot-mounted safety chuck front, side, and sectional dimensions

PIO/W SS (19)

FLOW SS-19 flange safety chuck front, side, and sectional dimensions

FLO/W SS (19)

PIW S-28 L100 foot-mounted safety chuck front and sectional dimensional drawing

PIO/W S (28L100)

FLW S-28 L100 flange safety chuck front and sectional dimensional drawing

FLO/W S (28L100)

PIW S-28 L70 foot-mounted safety chuck front and sectional dimensional drawing

PIO/W S (28L70)

FLW S-28 L70 flange safety chuck front and sectional dimensional drawing

FLO/W S (28L70)

PIOW M-35 foot-mounted safety chuck front and sectional dimensional drawing

PIO/W M (35)

FLOW M-35 flange safety chuck front and sectional dimensional drawing

FLO/W M (35)

PIOW L-50 foot-mounted safety chuck front and sectional dimensional drawing

PIO/W L (50)

FLOW L-50 flange safety chuck front and sectional dimensional drawing

FLO/W L (50)

PIOW XL-75 foot-mounted safety chuck front and sectional dimensional drawing

PIO/W XL (75)

FLW XL-75 flange safety chuck front and sectional dimensional drawing

FLO/W XL (75)

Combination application

PIW safety chuck combined with a NAB pneumatic brake for tension control applications

PIW / FLW + NAB

In roll-to-roll processing equipment, the combination of PIW/FLW safety chucks and NAB pneumatic brakes can be applied to unwinding, jogging, and tension control for printing, film, plastics, packaging, textile and other industries, ensuring high-precision coil handling. The integrated design of this combination allows for direct assembly of the collet and brake, which not only reduces the installation space requirements but also enhances the stability and operational flexibility of the equipment, making the production process smoother, more precise, and more efficient.

PIW-ESBM safety chuck side view showing the handwheel, base, and shaft end

PIW M(35) + ESBM

The PIW M(35) safety chuck is used in combination with a manual brake ESBM.

PIW-ESBM safety chuck side structure and partial sectional drawing

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